TEARDOWN ANALYSIS

OVERVIEW

Vehicle Teardown is process of disassembling a complete vehicle, such that it helps detail analysis of Design Strategy, Material usage, System functionality, Technology ,Component costing information , Component Manufacturing and its complicity comparison of your existing product.

In-house Hardware and Software
In-house Vehicle Teardown Lab
50+ Specialists for Scan to CAD

TEARDOWN ANALYSIS

OVERVIEW

Vehicle Teardown is process of disassembling a complete vehicle, such that it helps detail analysis of Design Strategy, Material usage, System functionality, Technology ,Component costing information , Component Manufacturing and its complicity comparison of your existing product.

In-house Hardware and Software
In-house Vehicle Teardown Lab
50+ Specialists for Scan to CAD

PROCESS AND METHODOLOGY

VEHICLE ASPECTS

Overview Picture of Vehicle Exterior & Interior, Infotainment system & cluster information, Suspensions & special features analysis, Gap and Flush Analysis, Physical Measurement LWH of the vehicle, Effort measurements etc

Global Vehicle photographs
Vehicle Physical Measurements

vehicle-aspects

WEIGHT ANALYSIS

These are nothing but Finding the front and rear axle load difference weights of an Vehicle at two different conditions.
1. Curb Weight
2. GVMR

vechicle-teardown-weight-analysis

TEARDOWN

Physical teardown process happen here, where dismantling and data's capturing the complete vehicle in different levels also Consumable Extraction happen.
Teardown Level 1-System Level
Teardown Level 2-Part Level

Level 1 - System-wise-Engine, Bumper, Heating System, etc…will torn down and capture the data’s (Photos, Weight, Measurement's etc..)

Level 2 - Component wise-Engine parts, Bumper Parts, Heating System Parts… etc, Level 1 systems will further dismantle in to components level capture the data’s (Photos, Weight, Measurement's, Material details, Manufacture Details, Fastener Sequence, etc..)

vechicle-teardown-analysis

DATA MAPPING

All the Data analyzed and captured in Aspects, Teardown Process levels are mapped together in one unique platform with all information of the vehicle from the initial analysis to the final teardown deliverables listed.

data-mapping-vechicle-teardown

DELIVERABLES

Vehicle specifications, component pictures, technical data’s (manufacturer, material, LWH measurement, weight, fastener details, tools used to dismantle, reference photos, removal history photo, six angle photo), weight details. Creating the exploded view of the sub-system assembled sequence complete pictures of the reverse assembly of the vehicle.

WHAT’S NEXT?
Download Brochure Fix online or offline meeting Request for proposal

FREQUENTLY ASKED QUESTIONS

Benchmarking involves a structured comparison between similar products, services or processes on some dimensions of performance.

Teardown Benchmarking is a key for understanding the strategy of design, material usage, manufacturing, and complicity comparison of your existing product, etc.

Teardown analysis comprises a set of techniques for examining devices and materials at the smallest constituent level. The result is a comprehensive report presenting our thorough analysis of the construction and materials of a device as examined from all angles.

Examine installation and operation documentation and packaging for cost effectiveness and liability. Analyze and measure the complete product first. Coordinate disassembly with measurement, experimentation, and modeling. Take apart assembly (be clear about what non-destructive disassembly is acceptable and needed)

The output of the teardown will be in the form of an excel sheet, which will contain a wide range of information about the vehicle obtained by the team while dismantling it into parts level.